Marysville plant to consolidate assembly lines for EVs, EV component production
MARYSVILLE – Honda officials today detailed key next steps in the establishment of its EV Hub in Ohio at its local manufacturing plants that will lead the company’s journey to an electrified future in North America.
In October 2022, the company announced that it would invest $700 million to retool several of its existing auto and powertrain plants to establish the new EV Hub in Ohio, to prepare for the production of battery electric vehicles in 2026.
The Marysville Auto Plant (MAP), where Honda began auto production in America in 1982, will be Honda’s first auto plant in the U.S. to transition to making EVs.
As part of the EV Hub in Ohio, Honda will transform the Marysville Auto Plant (MAP), East Liberty Auto Plant (ELP) and Anna Engine Plant (AEP), leading to the start of EV production in North America.
“This EV Hub will play a key role in developing the company’s knowledge and expertise in EV production that will be shared across Honda’s entire North American auto production network in the coming years, even as many Honda plants continue production of gasoline-powered vehicles,” company officials said.
“Each Honda auto production facility in North America will have a critical role to play in Honda’s electrification strategy.”
During the key next steps of this transition, “Honda expects to maintain employment stability across all locations,” officials emphasized.
As early as January 2024, the Marysville Auto Plant will begin preparing for EV production by consolidating its two production lines currently making vehicles powered by internal combustion engines and hybrid-electric vehicle systems.
Honda officials said consolidating production to one line will enable MAP to begin building the infrastructure necessary for EV production. Every MAP associate will have a position as part of this transition.
Moreover, starting later this year, MAP associates will begin training programs designed to prepare them for the skills required for EV production.
Based on the planned consolidation of production lines at MAP, production of the Honda Accord will transfer to the Indiana Auto Plant (IAP) in 2025. This will maintain production volume of an important core model for Honda customers, while enabling MAP to transition to EV production, company officials related.
The Anna Engine Plant will transfer component production for two different generations of engines to the engine plant at the Alabama Auto Plant (AAP). Machining of the engine head, which ended at AEP in February, for the existing V6 engine that powers many Honda light trucks will be added to existing AAP operations beginning this month.
Engine block casting for the all-new V6 engine just introduced in the all-new 2023 Honda Pilot, will begin at AAP in August. These two moves will allow AEP to re-allocate space for future IPU Case production.
These cases will be combined with the battery modules produced at the new joint venture battery facility Honda is establishing in Ohio with LG Energy Solution (LGES). These EV batteries will power the EVs to be produced at MAP and ELP.
The Transmission Plant in Georgia (TMP-G )will partner with a Honda supplier to install a new line to build e-axles, an essential component of EVs that combines the electric motor, gearing components and power electronics. The supplier will install, own, and operate the new e-axle line in space currently occupied by a transmission production line that is not in operation.
As part of the new EV Hub, Honda and LGES recently hosted the official groundbreaking ceremony for the new joint venture EV battery plant to be located in Fayette County, near Jeffersonville, Ohio.
The two companies have committed to invest $3.5 billion in the new JV facility of over 2 million square feet, which is scheduled to be completed by the end of 2024, and aims for approximately 40GWh of annual production capacity.
The overall investment of the two companies in the JV facility is projected to reach $4.4 billion.
As part of its goal to achieve carbon neutrality for all products and corporate activities by 2050, Honda has a vision to make battery-electric and fuel cell electric vehicles represent 100 percent of its vehicle sales by 2040.
While the company accelerates preparation for EV production, it plans to sustain current internal combustion engine and hybrid-electric vehicle production in order to continue to meet anticipated strong customer demand through 2030 and beyond.
“The sustained success of ICE and hybrid-electric vehicle sales also will support the required investment in the electrified future,” officials said.